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Metal Jacketing Systems

Ideal Products manufactures a wide range of innovative aluminum and stainless steel jacketing and sheets for the protection of mechanical insulation systems.

Painted Aluminum Roll Jacketing

Ideal Products Aluminum Roll Jacketing is produced from 3003 and 3105 series aluminum, meeting ASTM B-209 standards. Both the interior and exterior of this product have a factory applied, heat cured, polyester coating, suitable for durable corrosion protection of pipes, tanks and vessels. The exterior clear finish helps in the prevention of oxidation and resists the dulling of the aluminum, while the interior finish provides a highly effective moisture barrier.

 

Aluminum Roll Jacketing with PFMB

Ideal Products Aluminum Roll Jacketing with Polyfilm Moisture Barrier (PFMB) is produced from 3003 and 3105 series aluminum, meeting ASTM B-209 standards. The interior of this product is lined with a factory applied 3 mil thick co-extruded Polyethylene film for a superior moisture barrier. This film is laminated to the aluminum sheet by a process of heat and pressure while the exterior is with a bare aluminum mill finish.

 

Clear Coated Aluminum Roll Jacketing with PFMB

A premium choice protection for outer surfaces of mechanical insulation systems, Ideal Products Aluminum Roll Jacketing with Polyfilm Moisture Barrier (PFMB) and Polyester coating is produced from 3003 and 3105 series aluminum, meeting ASTM B-209 standards. The interior of this product is lined with a factory applied 3 mil thick co-extruded Polyethylene film, while the exterior finish is with a heat cured Factory applied Polyester clear coating. The interior film is laminated to the aluminum sheet by a process of heat and pressure designed to be a highly effective moisture barrier. The exterior finish of a heat cured polyester coating provides extra protection in corrosive ambient environments while also adding to the prevention of oxidation and resistance to the dulling of the aluminum.

 

Stainless Steel Roll Jacketing

Ideal Products’ Stainless Steel Jacketing is produced from T-304 and T-316 stainless steel, meeting ASTM A-240 standards. Stainless Steel Jacketing has extensive corrosion resistive properties and a high resistance to heat making it useful for high heat/high corrosion areas. Ideal Products’ Stainless Steel Roll Jacketing has a soft-annealed temper, making it easy to handle and fabricate. The exterior of the Stainless Steel Roll jacketing is a 2B Mill finish for a clean look. The interior of Stainless Steel Roll Jacketing either bare, or with a 3 mil thick co-extruded Polyethylene moisture barrier.

 

Cut & Roll Jacketing

Ideal Products’ Cut and Roll Jacketing is produced from both aluminum and stainless steel, meeting ASTM B-209 and ASTM A-240 standards. The Cut and Roll Jacketing can come with combinations of coatings, finishes, and moisture barriers, depending on your specifications and application. Cut & Rolled jacketing is typically used for protecting the insulation applied on straight pipe runs.

Ideal Products C&R is produced on patented ACR (Automated Cut & Rolled) technology from large master coils and rolled to form on standard and custom circumferences. Standard circumferences are formed according to ASTM C585 dimensional standards. With ACR technology Ideal Products cut & roll is produced to extremely low tolerances of +/- 0.0001″ thus ensuring precision fit.

 

SafetyJacs® Cut & Roll Jacketing

SafetyJacs® C&R (Cut and Rolled) is Ideal Products’ newest standard for cut to length jacketing, produced from both aluminum and stainless steel meeting the requirements of ASTM A240 and B209 standards. SafetyJacs® are manufactured with innovative patented technology that produces the cut to length jacketing with extremely low tolerances of +/- 0.0001″. The leading edge incorporates a ½” folded hem, while also having all circumferential edges deburred. SafetyJacs® have been designed with both Safety & Profitability in mind for all users. With the ½” hem and factory deburred edges, this greatly reduces the potential of cuts and lacerations when handling. The ½” hem on the longitudinal edge also provides more rigidity reducing the amount of workmanship required to install when a “fish mouthing” effect often occurs on various types of insulation, thus increasing Productivity and Profitability.

Deep Corrugated Sheets

Ideal Products Deep Corrugated Sheets are formed from both Aluminum and Stainless Steel metal alloys conforming to ASTM B209 (Aluminum), and A-240 (Stainless Steel) standards. Typical alloys for aluminum are 3003, 3105, or 1100 with tempers of H14 (half hard), H12 (quarter hard), or dead soft. Standard alloys for Stainless Steel are T-304/T-304L, annealed temper (Grade 1) or T-316/T-316L, annealed temper (Grade 2).

Ideal Products offers two types of corrugation profiles. Each corrugation has alternating parallel grooves and ridges with a cross section approximating a sine wave of either 1.25″ peak x 0.25″ depth, or 2.5″ peak x 0.5″ depth. All corrugations are produced as per tolerances within ASTM C1729 & C1767.

Ideal Products Deep Corrugated sheets are produced with standard widths of 33″ while lengths can be customized without restrictions*.

WEATHERJACS® ELBOWS

Available in both aluminum and stainless steel, Ideal Products WeatherJacs® elbows are precision-formed in a state of the art; computer-controlled hydraulic press, which produces half shell pieces in 45 & 90-degree angles. All WeatherJacs® are dimensionally formed in conformance to ASTM C-585 and C450 standards. WeatherJacs® are designed with a patented weather seal system to help prevent water intrusion and mitigate CUI (corrosion under insulation) issues.

Aluminum Numbered WeatherJacs®

Aluminum WeatherJacs® are produced from 1100 series Aluminum, meeting ASTM B-209 standards. 1100 aluminum alloy is among the commercially pure wrought family (1000 or 1xxx series). With a minimum of 99.0% aluminum, it is the most heavily alloyed of the 1000 series. It is also the mechanically strongest alloy in the series. At the same time, it keeps the benefits of being relatively lightly alloyed (compared to other series), such as high electrical conductivity, thermal conductivity, corrosion resistance, and workability. Numbered WeatherJacs® are 2-piece pressed fittings which are pre-formed for 45 & 90 degree insulated bends for a variety of pipe size and insulation thickness combinations up to 14″ x 1-1/2″. All numbered WeatherJacs® are produced in conformance to ASTM, C-585 & C-450 standards and come with the patented weather seal system.

Aluminum Large Bore WeatherJacs®

Large WeatherJacs® are precision-formed in a state of the art, computer-controlled hydraulic press, which produces two equal half shell pieces in 45 & 90-degree angles to cover up to 30″ diameter pipe. Large Bore WeatherJacs® are dimensionally formed in conformance to ASTM C-585 and C450 standards. Large Bore WeatherJacs® also come with our patented weather seal system while also incorporating special alignment ribs for fast and easy installation.

Aluminum AA WeatherJacs®

Also produced with state of the art computer-controlled hydraulic presses, AA WeatherJacs® are designed to cover 45 & 90-degree bends of typical Aerogel insulation or similar types of blanket insulations in metric millimeter thicknesses.

WEATHERJACS® FITTINGS

WeatherJacs® Aluminum Bevels

Ideal Products’ Aluminum WeatherJacs® bevels are produced from 1100 series Aluminum, meeting ASTM B-209 standards. 1100 aluminum alloy is among the commercially pure wrought family (1000 or 1xxx series). With a minimum of 99.0% aluminum, it is the most heavily alloyed of the 1000 series. It is also the mechanically strongest alloy in the series. At the same time, it keeps the benefits of being relatively lightly alloyed (compared to other series), such as high electrical conductivity, thermal conductivity, corrosion resistance, and workability.

WeatherJacs® bevels are precision-formed in a state of the art; computer controlled process, which produces a formed one pieced, hinged cap complete with sizing labels and an extended ¾” to 1″ collar. All WeatherJacs® bevels are dimensionally formed in conformance to ASTM C-585 and C450 tolerances. WeatherJacs® come with a factory applied; heat cured, clear polyester or acrylic or coating on the interior for a high performance moisture barrier. The same coating is also applied to the exterior to help resist oxidation and corrosion.

WeatherJacs® Aluminum EndCaps

Ideal Products’ Aluminum WeatherJacs® end caps are produced from 1100 series Aluminum, meeting ASTM B-209 standards. 1100 aluminum alloy is among the commercially pure wrought family (1000 or 1xxx series). With a minimum of 99.0% aluminum, it is the most heavily alloyed of the 1000 series. It is also the mechanically strongest alloy in the series. At the same time, it keeps the benefits of being relatively lightly alloyed (compared to other series), such as high electrical conductivity, thermal conductivity, corrosion resistance, and workability.

WeatherJacs® end caps are precision-formed in a state of the art; computer controlled hydraulic press, which produces a formed one pieced, hinged cap complete with stamped sizing labels and an extended 5/8″ to 2″ collar. All WeatherJacs® end caps are dimensionally formed in conformance to ASTM C-585 and C450 tolerances. WeatherJacs ® come with a factory applied; heat cured, clear polyester or acrylic or coating on the interior for a high performance moisture barrier. The same coating is also applied to the exterior to help resist oxidation and corrosion.

WeatherJacs®
Clamp Covers

Ideal Products WeatherJacs® Clamp Covers are designed for a quick and easy seal of protrusions where typical pipe clamp covers are insulated and cladded. WeatherJacs® Clamp Covers are available in two different options, flexible EPDM rubber, or 1100 series Aluminum.

Quickstraps® Fabstraps

QuickStraps® Fabstraps are designed for securing various types of cladding and insulation, but not limited to heat tracing systems and various other applications. Fabstraps come with an attached wing seal, and precision cut to various lengths of 100+ sizes for a custom fit to most pipe and insulation diameter combinations. Fabstraps are applied with most commonly used tension and cutting tools.

Quickstraps®
Fasteners

QuickStraps® Fasteners are designed for quickly securing various types of insulation, but not limited to heat tracing systems and various other applications. The self-locking mechanism on the female end ensures a safe and quick install. Fasteners can be applied by hand and do not require any special tools depending on the application. Fasteners can also be applied using Ideal Products unique all-in-one applicator that tightens and cuts the excess material when required (See application tools for further information). Fasteners are manufactured with rounded male and female ends for safe handling.

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ThermalJacs547®

Innovative preformed pipe insulation technology, ThermalJacs547® is Precision Fabricated from premium quality mineral wool bonded together with a high-temperature binder.

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